27. Input Buffering and Output Buffering in PLC Logic (27 of 41)


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In professional PLC programming, one of the best practices is to separate raw physical I/O from the logic used inside the program.

This is done using:

Input BufferingOutput Buffering

Input buffering means copying …

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37. Remote I/O in Industrial Automation (37 of 41)


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In many industrial machines, not all inputs and outputs are wired directly to the main PLC panel.

Instead, many systems use Remote I/O.

Remote I/O allows input and output modules to be …

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41. Building Confidence in Industrial Automation (41 of 41)


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Industrial automation can feel overwhelming.

There are many areas to understand:

Electrical controlIndustrial electronicsSensorsInstrumentationPLCsLadder logicVFDsMotor controlHMISCADAIndustrial networksRemote I/OSafety systemsTroubleshootingDocumentationBackups

At times, it may feel like:

“I do not know enough.”“There is too much to …

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NAMUR Sensors Explained


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Operation, Wiring, Diagnostics, and Troubleshooting

Introduction

If you work around hazardous area instrumentation, safety barriers, or process automation systems, you will eventually encounter a device called a NAMUR sensor.

Many technicians initially assume …

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11. Online Edits in Studio 5000


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Online editing is one of the most powerful features in Studio 5000 Logix Designer.

It allows a PLC programmer or automation technician to modify certain ladder logic while connected to the …

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13. Sensor Troubleshooting: When the PLC Does Not See the Input (13 of 15)


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Introduction

One of the most common troubleshooting situations in industrial automation is when a field sensor appears to be working, but the PLC does not see the input.

A technician may see …

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14. Sensor Wiring Best Practices for Industrial Control Panels (14 of 15)


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Introduction

Sensor wiring is one of the most important parts of a reliable industrial control system.

A PLC program can be well written.The sensor can be the correct model.The machine logic can …

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How to Represent Machine State in Ladder Logic


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RSLogix 500 and Studio 5000 Examples

In industrial PLC programming, a machine state is a numeric value that tells the program what step or condition the machine is currently in.

Instead of …

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Advanced PLC Logic Structure: State Machines


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Building Professional and Industrial Ladder Logic with State Machines, Subroutines, and Status Codes

In a basic PLC program, it is common to organize the logic using a simple structure:

Input BufferingMode SelectionRequestsPermissivesInterlocksCommandsFault …

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Recommended PLC Logic Structure (Subroutine)


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A Simple and Professional Way to Organize Ladder Logic

In industrial PLC programming, the logic should not be written randomly. A professional PLC program is usually organized in a clear sequence …

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