PLC Counters for Production Tracking


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Using CTU, CTD, and RES to Count Real-World Events

Counters are one of the most useful instructions in PLC programming because industrial machines are constantly counting something.

A PLC may need to …

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PLC Timers: TON, TOF, and RTO


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Understanding the Three Most Common PLC Timer Instructions

Timers are one of the most important instructions in PLC programming. They are used everywhere in industrial automation.

You will see timers used for:

Start-up …

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Start/Stop Seal-In Circuit Explained


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One of the Most Important PLC Ladder Logic Patterns

One of the first ladder logic circuits every PLC beginner should understand is the Start/Stop seal-in circuit.

This circuit is also called a:

Start/Stop …

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PLC Inputs, Logic, and Outputs Explained


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The Basic Foundation of Every PLC-Controlled System

Every PLC-controlled machine, no matter how simple or complex, follows the same basic control idea:

Inputs provide information, logic makes decisions, and outputs perform the …

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Sensor Debounce in Industrial Control Systems


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Filtering Noisy Inputs and Preventing Unstable PLC Logic

In industrial automation, field devices do not always send perfectly clean signals to the PLC. A sensor, limit switch, push button, or relay …

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