9. Number Systems for PLC Technicians


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When working with PLCs, it is important to understand that the controller does not “think” the same way humans do.

Humans normally use the decimal system:

0, 1, 2, 3, 4, 5, …

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8. PLC Memory Basics: Bits, Words, DINTs, and Tags


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To understand PLC programming, you need to understand how a PLC stores information.

A PLC does not only turn inputs and outputs ON or OFF. It also stores data in memory.

That …

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7. PLC Addressing: Rack/Slot vs Tag-Based


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PLC Addressing: Rack/Slot vs Tag-Based

In a PLC system, every input, output, and internal memory location needs a way to be identified by the controller.

This identification method is called addressing.

In simple …

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6. Sinking and Sourcing Inputs Explained Simply


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One of the most confusing topics for many automation technicians is sinking and sourcing.

You may hear people say:

PNP sensorNPN sensorSourcing inputSinking inputCurrent sourcingCurrent sinking

At first, it sounds complicated. But the …

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5. Discrete I/O vs Analog I/O


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In PLC systems, not all signals are the same.

Some signals are simple ON/OFF signals. Other signals represent a changing value such as pressure, temperature, tank level, speed, or weight.

That is …

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18. What Is a PLC and How It Controls a Machine (18 of 41)


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A PLC, or Programmable Logic Controller, is one of the most important devices in industrial automation.

It is the controller that reads field signals, executes logic, and controls machine outputs.

A PLC …

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19. PLC Scan Cycle: Why Order Matters (19 of 41)


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A PLC does not execute logic randomly.

It follows a repeated process called the scan cycle.

Understanding the scan cycle is one of the most important steps in learning PLC troubleshooting and …

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20. Ladder Logic Basics for Automation Technicians (20 of 41)


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Ladder logic is one of the most common programming languages used in industrial automation.

It is used to program PLCs that control machines, conveyors, pumps, valves, motors, packaging equipment, process systems, …

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21. Professional PLC Program Structure (21 of 41)


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A PLC program should do more than make a machine run.

A professional PLC program should be:

OrganizedReadableTroubleshooting-friendlySafeConsistentExpandableMaintainable

In real industrial environments, machines are modified, maintained, repaired, upgraded, and troubleshot by different technicians …

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22. Permissives vs Interlocks (22 of 41)


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In industrial automation, two words appear constantly in PLC logic:

PermissiveInterlock

They are related, but they are not exactly the same.

Understanding the difference helps automation technicians troubleshoot faster, read ladder logic better, …

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