11. Limit Switches: Mechanical Position Feedback in Industrial Machines (11 of 15)


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Introduction

A limit switch is one of the most common and important feedback devices used in industrial machines.

Unlike photoelectric, inductive, capacitive, or ultrasonic sensors, a limit switch normally requires physical contact …

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13. Sensor Troubleshooting: When the PLC Does Not See the Input (13 of 15)


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Introduction

One of the most common troubleshooting situations in industrial automation is when a field sensor appears to be working, but the PLC does not see the input.

A technician may see …

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14. Sensor Wiring Best Practices for Industrial Control Panels (14 of 15)


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Introduction

Sensor wiring is one of the most important parts of a reliable industrial control system.

A PLC program can be well written.The sensor can be the correct model.The machine logic can …

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How to Represent Machine State in Ladder Logic


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RSLogix 500 and Studio 5000 Examples

In industrial PLC programming, a machine state is a numeric value that tells the program what step or condition the machine is currently in.

Instead of …

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Advanced PLC Logic Structure: State Machines


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Building Professional and Industrial Ladder Logic with State Machines, Subroutines, and Status Codes

In a basic PLC program, it is common to organize the logic using a simple structure:

Input BufferingMode SelectionRequestsPermissivesInterlocksCommandsFault …

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Recommended PLC Logic Structure (Subroutine)


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A Simple and Professional Way to Organize Ladder Logic

In industrial PLC programming, the logic should not be written randomly. A professional PLC program is usually organized in a clear sequence …

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Faults vs Alarms in Ladder Logic: Industrial Door PLC Example


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Introduction

In industrial automation, one of the most important differences a technician must understand is the difference between a fault and an alarm.

At first, both may look similar because both indicate …

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