41. Building Confidence in Industrial Automation (41 of 41)


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Industrial automation can feel overwhelming.

There are many areas to understand:

Electrical controlIndustrial electronicsSensorsInstrumentationPLCsLadder logicVFDsMotor controlHMISCADAIndustrial networksRemote I/OSafety systemsTroubleshootingDocumentationBackups

At times, it may feel like:

“I do not know enough.”“There is too much to …

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How to Represent Machine State in Ladder Logic


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RSLogix 500 and Studio 5000 Examples

In industrial PLC programming, a machine state is a numeric value that tells the program what step or condition the machine is currently in.

Instead of …

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Recommended PLC Logic Structure (Subroutine)


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A Simple and Professional Way to Organize Ladder Logic

In industrial PLC programming, the logic should not be written randomly. A professional PLC program is usually organized in a clear sequence …

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Permissive vs Interlock in Ladder Logic


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A Critical Difference Every PLC Technician Should Understand

In industrial automation, two words are often used together but do not mean exactly the same thing:

Permissive and Interlock

Both are used to control …

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Servo Motors, Servo Drives, and Encoders Explained for Automation Technicians


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A Basic Introduction for Automation Technicians

Introduction

In industrial motor control, we often work with contactors, overload relays, motor starters, VFDs, and three-phase AC motors. These systems are excellent for running motors …

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1. What Is an Industrial HMI?


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A Beginner-Friendly Introduction for Industrial Automation Technicians

In industrial automation, an HMI stands for Human-Machine Interface. It is the screen, panel, or computer-based application that allows an operator, technician, or engineer …

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PLC Counters for Production Tracking


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Using CTU, CTD, and RES to Count Real-World Events

Counters are one of the most useful instructions in PLC programming because industrial machines are constantly counting something.

A PLC may need to …

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PLC Inputs, Logic, and Outputs Explained


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The Basic Foundation of Every PLC-Controlled System

Every PLC-controlled machine, no matter how simple or complex, follows the same basic control idea:

Inputs provide information, logic makes decisions, and outputs perform the …

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