40. OT Network Documentation and Backup Strategy (40 of 41)


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In industrial automation, troubleshooting is not only about knowing PLCs, HMIs, VFDs, sensors, motors, and networks.

A strong technician also needs something very practical:

DocumentationBackupsLabelsIP address listsDevice recordsConfiguration files

When production is down, …

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41. Building Confidence in Industrial Automation (41 of 41)


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Industrial automation can feel overwhelming.

There are many areas to understand:

Electrical controlIndustrial electronicsSensorsInstrumentationPLCsLadder logicVFDsMotor controlHMISCADAIndustrial networksRemote I/OSafety systemsTroubleshootingDocumentationBackups

At times, it may feel like:

“I do not know enough.”“There is too much to …

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1. FANUC Teach Pendant Basics: How to Navigate Without Getting Lost


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Introduction

For many automation technicians, the first challenge with a FANUC robot is not the robot arm itself. The real challenge is the Teach Pendant.

When a robot stops in production, the …

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5. Defense in Depth: Why One Firewall Is Never Enough in Industrial Cybersecurity


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In the previous post, we learned how Zones and Conduits help organize industrial networks and control communication between systems.

A common misconception is that installing a firewall automatically makes a network …

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4. Zones and Conduits Explained: How IEC 62443 Organizes and Protects Industrial Networks


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In the previous post, we introduced IEC 62443 and discussed how it provides a framework for securing Industrial Automation and Control Systems (IACS).

One of the most important concepts within IEC …

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3. IEC 62443 Explained for Automation Professionals


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In the previous post, we covered the Purdue Model and how it helps organize industrial systems into levels: field devices, PLCs, HMIs, SCADA, operations, IT, and cloud systems.

Now we are …

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2. Understanding the Purdue Model: The Foundation of Secure Industrial Networks


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If you’ve ever heard terms like:

Level 0

Level 1

Level 2

OT Network

IT Network

DMZ

Segmentation

you are already hearing concepts that originate from the Purdue Enterprise Reference Architecture (PERA), commonly called the Purdue Model.

The Purdue …

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1. What Is Industrial Cybersecurity and Why Should Automation Technicians Care?


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Industrial cybersecurity is no longer a topic reserved for IT departments or cybersecurity specialists. Today, automation technicians, controls engineers, maintenance personnel, and industrial electricians interact daily with systems that are …

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NAMUR Sensors Explained


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Operation, Wiring, Diagnostics, and Troubleshooting

Introduction

If you work around hazardous area instrumentation, safety barriers, or process automation systems, you will eventually encounter a device called a NAMUR sensor.

Many technicians initially assume …

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2. Understanding Hazardous Areas and Intrinsic Safety


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Why Safety Barriers Exist in Industrial Automation

Introduction

Many automation technicians encounter safety barriers, NAMUR sensors, intrinsically safe circuits, and hazardous area classifications throughout their careers. However, many people learn how to …

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